TOP QUALITY BOILER MANUFACTURING SINCE 1864!

 
 



Natural Gas

  % of DFG
(Volume)

SCF per
106 Btu

Lbs. per
106 Btu
PPM Comments
CO2
10.12
1033.0
119.76
 
Orsat & Calculation
O2
3.00
306.0
25.80
 
Orsat & Calculation
CO
NIL
0.5
0.04
50
Colorimetric
N2
86.88
8873.0
654.80
 
Orsat & Calculation
H2O
 
2237.0
106.16
 
Calculations
TOTAL
100.00
12449.5
906.56
 
 
Particulates
 
 
0.001
 
EPA Method 5
NOX
0.0085
 
0.12
100
Chemiluminescent
Hydrocarbons
0.001
0.1
0.004
10
Flame Ionization
SOX NOT APPLICABLE TO GAS

 

 

Note:  Emissions corrected to 3% O2.
CONDITIONS
H2 22.31% (Wt.)
C 68.98% (Wt.)
S 0.00% (Wt.)
HHV 1,000 Btu/ft.3
Sp. Gr. 0.619



Propane

  % of DFG
(Volume)

SCF per
106 Btu

Lbs. per
106 Btu
PPM Comments
CO2
11.43
1190.60
138.00
 
Orsat & Calculation
O2
3.42
356.00
30.01
 
Orsat & Calculation
CO
NIL
0.20
0.07
50
Colorimetric
N2
85.15
8868.70
654.17
 
Orsat & Calculation
H2O
 
1523.70
72.25
 
Calculations
TOTAL
100.00
11939.20
894.50
 
 
Particulates
 
 
0.001
 
EPA Method 5
NOX
 
 
0.15
120
Chemiluminescent
Hydrocarbon
0.001
0.10
0.008
10
Flame Ionization
SOX NOT APPLICABLE TO GAS

 

 

Note:  Emissions corrected to 3% O2.

CONDITIONS

H2 18.29% (Wt.)
C 81.71% (Wt.)
S 0.00% (Wt.)
HHV 2,500 Btu/ft.3
Sp. Gr. 0.619



No. 2, 4, 5, and Heavy Oil

  % of DFG
(Volume)

SCF per
106 Btu

Lbs. per
106 Btu
PPM Comments
CO2
13.78
1493.95
173.21
 
Orsat & Calculation
O2
2.88
311.77
26.27
 
Orsat & Calculation
CO
NIL
0.55
0.04
100
Colorimetric
N2
83.34
9035.73
666.83
 
Orsat & Calculation
H2O
 
1365.57
64.81
 
Calculations
TOTAL
100.00
12207.57
931.16
 
 
Particulates EPA Method 5
NOX Chemiluminescent
Hydrocarbon
0.001
0.2
0.01
20
Flame Ionization
SOX  

 

 

Note:  Emissions corrected to 3% O2.

CONDITIONS

H2 10.9% (Wt.)
C 86.6% (Wt.)
S 2.0% (Wt.)
HHV 18,330 Btu/lb
Sp. Gr. 0.986




SO2 Emission

Weight %
Sulfur

SO2Lb./MMBtu PPM*
0 0 0
0.2 0.208 112
0.4 0.417 225
0.6 0.625 337
0.8 0.833 449
1.0 1.042 561
1.2 1.250 673
1.4 1.458 786
1.6 1.670 898
1.8 1.875 1010
2.0 2.083 1122

 

 

*Based on 3% flue gas O2.


NOx Emission Data vs. Fuel - Bound Nitrogen
At 15% Excess Air and with Standard Burner

Weight % Fuel-Bound
Nitrogen
Lbs./MMBtu
PPM
0.00 0.127 95
0.02 0.176 132
0.04 0.204 153
0.06 0.227 170
0.08 0.248 186
0.10 0.267 200
0.12 0.284 213
0.14 0.301 226
0.16 0.316 237
0.18 0.332 249
0.20 0.347 260
0.22 0.360 270
0.24 0.373 280
0.26 0.387 290
0.28 0.400 300
0.30 0.412 309
0.32 0.424 318
0.34 0.436 327
0.36 0.448 336
0.38 0.460 345
0.40 0.471 353
0.42 0.483 362
0.44 0.493 370
0.46 0.504 378
0.48 0.515 386
0.50 0.525 394

I. Stack Emissions (Particulates) ES
vs. Sulfur content of Fuel

% S (wt) Es Lbs./MMBtu
0.0 0.0080
0.2 0.0092
0.4 0.0109
0.6 0.0132
0.8 0.0163
1.0 0.0203
1.2 0.0259
1.4 0.0335
1.6 0.0436
1.8 0.0573
2.0 0.0758
2.2 0.1000
2.4 0.1100
2.6 0.1210
2.8 0.1320
3.0 0.1400


II. Particulate Emissions EG
vs. Conradson Carbon Residue content of Fuel



% C. C. R. Ec Lbs./MMBtu
0 - 9.0 0.0000
10.0 0.0007
11.0 0.0122
12.0 0.0238
13.0 0.0353
14.0 0.0469
15.0 0.0584
16.0 0.0700
17.0 0.0815
18.0 0.0931
19.0 0.1046
20.0 0.1162
21.0 0.1277
22.0 0.1392
23.0 0.1507
24.0 0.1622


III. Particulate Emission EA
vs. Ash content of Fuel



% Ash EA Lbs./MMBtu
0.000 0.0000
0.020 0.0111
0.040 0.0222
0.060 0.0333
0.080 0.0444
0.100 0.0555
0.120 0.0667
0.140 0.0778
0.160 0.0889
0.180 0.1000
0.200 0.1111
0.220 0.1222
0.240 0.1333
0.260 0.1444
0.280 0.1555
0.300 0.1667

To find the Total Particulate Emissions estimate, use the following formula:

ET = ES - EG - EA

Molecular Weights Used

CO = 28 N2 =

28

CO2 = 44 NOX = 46 for NO2
H20 = 18 SOX = 64 for SO2
O2 = 32 CH4 = 16

Conversion Data

1 PPM = 1 Part Per Million = 0.0001%
SCF = Standard Cubic Feet at 60 deg. F at 14.7 psia
1 pound - Mole = 380 SCF


 

Standard
Firetube Boilers

~
Natural Gas
~
Propane
~
No. 2, 4, 5, and Heavy Oil
~
Molecular Weights Used
~
Conversion Data
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